Aluminium Oxide Blasting Services

Aluminium oxide is among the hardest and cleanest abrasives in use.

  • Hard, angular abrasive
  • No iron contamination
  • Preparation for thermal spray
Aluminium oxide abrasive grains on a stainless steel plate partly blasted to a matte finish

Why Aluminium Oxide Is Used

Aluminium oxide, also called brown fused alumina, is a very hard and sharp abrasive. It cuts a clean, angular profile quickly, even on hardened and alloy steels, and it breaks down slowly, so it can be recovered and reused.

Unlike steel abrasives, it leaves no iron particles in the surface. This is important on stainless steel, where trapped iron would rust and stain, and on parts that will receive thermal spray coatings.

It is one of the four abrasives that we use, alongside steel grit, copper slag and and it is available at our facilities in Bengaluru and at your site.

Blast cleanliness reference chart: three starting conditions of rusted steel, each shown blasted to brush-off, commercial, near-white and white metal, beside a table of equivalent SSPC, NACE, SIS and ISO grades
The grades are the same whichever abrasive is used. Before thermal spray, parts are blasted to near-white (Sa 2½) or white metal (Sa 3).

When Aluminium Oxide Is Appropriate

Stainless Steel

Prepares stainless steel for coating without leaving iron that would rust and stain the surface.

Hard and Alloy Steels

Cuts a profile on hardened surfaces where softer abrasives would merely polish them.

Before Thermal Spray

Provides the clean, sharp profile that a sprayed coating requires in order to bond.

Non-Ferrous Metals

Suitable for aluminium, copper and nickel alloys that must not be contaminated with steel particles.

Specification

Abrasive
Aluminium oxide (brown fused alumina)
Cleanliness
ISO 8501-1 Sa 2½ to Sa 3
Profile
Sharp and angular; depth set by the coating specification
Contamination
Free of iron
Suitable materials
Stainless steel, hardened and alloy steels, nickel and copper alloys
Profile check
Surface profile gauge
Where
At our facilities in Bengaluru or at your site

Our Aluminium Oxide Blasting Procedure

Diagram in four stages: a large stainless steel vessel is cleaned, masked, blasted inside a walk-in blast room with aluminium oxide, and coated
Why It MattersAluminium oxide is hard and free of iron, so it profiles stainless steel and precision parts without contaminating them. Illustrative diagram.
  1. Clean

    Parts are degreased so that oil is not driven into the surface.

  2. Mask

    Areas that must retain their finish or size are protected.

  3. Blast

    The surface is blasted to the specified grade with recovered and screened aluminium oxide.

  4. Coat

    Coating follows promptly, usually on the same day, while the surface is clean.

Applications

Aluminium oxide blasting is used where iron contamination must be avoided.

An operator in a blast suit blasting a stainless steel tank inside a bright walk-in blast room
  • Shafts, rolls and valves before thermal spray
  • Stainless steel tanks and vessels
  • Boiler tubes before thermal spray
  • Pump and turbine components
  • Alloy castings

Frequently Asked Questions

Why is steel abrasive not used on stainless steel?
Steel abrasive can leave tiny iron particles embedded in the surface. On stainless steel they rust and stain, and they can start corrosion beneath a coating. Aluminium oxide leaves no iron behind.
Is aluminium oxide reusable?
Yes. It breaks down slowly, so it is recovered, screened and reused several times, which offsets its higher cost.
Can aluminium oxide blasting be carried out at our site?
Yes. Aluminium oxide blasting is carried out at our facilities in Bengaluru or at your site. Please share your specification and we will confirm the arrangements.

Send a Drawing for a Blasting Quote

Share the drawing or photographs, the present condition of the steel and the grade you need, such as Sa 2½. One of our engineers will reply with the method and a quotation.

  • Reply within one working day
  • Drawings kept confidential
  • Email acknowledgement

Enquiry Details

Please enter your name.
Please enter a 10-digit mobile number or a landline number with STD code.
The email address appears incomplete. Please check for a missing @ symbol or domain.
Please select a service, or choose "Not sure, please advise".
Drawing or photographs

Thank you. Your enquiry has been received.

One of our engineers will contact you to discuss the requirement. A confirmation has been sent to your email address.