Stress Relieving Services

Controlled furnace cycles for fabrications and castings, up to 30 t and 900 °C.

  • Since 2004
  • Up to 30 tonnes, 900 °C max
  • Printed temperature record
A large box furnace with its door open and a rail trolley in front, in a bright factory hall

Why Stress Relieving Is Essential

When steel is welded, cast or heavily machined, it cools unevenly and stresses are locked into it. If left in place, these stresses can cause a part to move when it is machined, to distort over time, or to crack in service, especially under fatigue or in corrosive conditions.

Stress relieving heats the whole part slowly to a temperature well below the point at which its structure changes, holds it there long enough for the stresses to relax, and then cools it slowly and evenly. The part emerges dimensionally stable, with its strength intact.

Mythri Metallizing added stress relieving in 2004. Our furnaces handle fabricated machine bases and castings that must hold their accuracy after machining, as well as welded fabrications for engineering and process plants.

When a Part Should Be Stress Relieved

Before Precision Machining

Machine-tool beds, bases and columns that must not move after they are machined.

After Heavy Welding

Thick or highly restrained weldments, where residual stress is highest.

Castings

Steel and cast iron castings with uneven sections that cooled at different rates.

When the Drawing or Code Requires It

Post-weld heat treatment specified on the drawing or by the applicable code.

Specification

The cycle is set from your drawing, code or material. For a part close to the size or weight limit, please share the drawing with us in advance.

Our stress relieving furnace firing, with its door raised over the rail trolley.
Furnace capacity
Up to 7 m long, 3.5 m wide and 3 m high
Maximum load
Up to 30 tonnes
Maximum temperature
900 °C
Heating
Oil-fired burners with blowers
Temperature control
Type K (chromel-alumel) thermocouples; digital indicator and recorder with printer
Loading
Rail-mounted furnace trolley with drive motor, and crane handling
Typical parts
Welded fabrications, machine-tool bases and castings
Materials
Carbon and low-alloy steels, cast iron
Cycle
Heating rate, soak temperature and time, and cooling rate agreed for each project
Follow-on
Blasting, primer and paint in the same unit

Process Steps

Diagram in four stages: the drawing is reviewed, the welded fabrication is rolled into the furnace on a trolley, it is heated and soaked, then cooled and unloaded
Why It MattersWelding locks stresses into steel. Controlled heating, soaking and slow cooling release them, so the part stays true when machined. Illustrative diagram.
  1. Review the Drawing

    We confirm the material, thickness and required cycle, from your drawing or code or from our recommendation.

  2. Load

    Parts are placed on the furnace car and supported so that they cannot sag as they heat.

  3. Heat and Soak

    The furnace brings the load up at a controlled rate and holds it at temperature for the soak time.

  4. Cool and Unload

    The load cools at a controlled rate before it is removed, ready for blasting and painting if required.

Applications

We stress relieve for machine-tool builders, fabricators and engineering manufacturers around Bengaluru.

  • Machine-tool beds, bases and columns
  • Welded fabrications and frames
  • Steel and cast iron castings
  • Structural assemblies before machining
  • Dies and fixtures

Frequently Asked Questions

At what temperature is stress relieving carried out?
The temperature depends on the material. Carbon steel fabrications are typically stress relieved at around 550–650 °C, with the soak time set by thickness. We follow the cycle on your drawing or code, or recommend one if none is given.
What is the largest part that can be stress relieved?
Parts up to 7 m long, 3.5 m wide and 3 m high, weighing up to 30 tonnes. For any part close to those limits, please share the drawing so that we can confirm the fit and how the part will be supported.
Is a record of the heat treatment cycle provided?
Yes. Furnace temperature is measured by thermocouples and logged by a digital recorder with a printer, so the heating, soak and cooling of each load are on record.
Will stress relieving distort the part?
Slow, even heating and cooling, together with proper support on the furnace car, keep distortion to a minimum. Releasing the stresses before machining is what prevents movement later.
Can the parts be blasted and painted afterwards?
Yes. Parts can be blasted, primed and finish painted in the same unit, so that they leave us ready for machining or assembly.
Is there a minimum quantity?
It depends on the size of the parts. Large fabrications can be run on their own, while smaller parts are usually grouped into one furnace load.

Get a Stress Relieving Quote

Share the drawing, the material and the weight of the part. We will confirm the furnace cycle and reply with a quotation.

  • Reply within one working day
  • Drawings kept confidential
  • Email acknowledgement

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One of our engineers will contact you to discuss the requirement. A confirmation has been sent to your email address.